Hot Filling Machine

Salah satu inovasi modern yang banyak digunakan adalah sistem Monoblock Rinser Filler Capper, yang mengintegrasikan tiga fungsi utama dalam satu mesin: pembilasan (rinsing), pengisian (filling), dan penutupan botol (capping).

Teknologi Monoblock ini dirancang khusus untuk produk minuman non-karbonasi, seperti minuman energi, jus, dan teh, yang membutuhkan sistem pengisian presisi tinggi serta menjaga kualitas produk tetap optimal dan penyerapan teknologi canggih Eropa dengan sistem pengisian panas untuk in-container sterilization.

  • Application : Juice, tea, energy drinks, milk, laban, yogurt, vitamin drinks, functional beverage
  • Suitable for Cylindrical and square PET containers
  • Filling system : Gravity hotfill
  • Hygienic standard : Hotfill, ultra-clean, aseptic
  • Filling speed : 3,000 – 36,000BPH (500ml)
System Name Brand Origin
Transmission Gear Motor Sew Germany
Servo Motor Lenze Germany
Air Compressed Brake Steki Taiwan, China
Torque Limiter Steki Germany
Timing Belt (Seamless) Rw Italy
Air Compressed Brake Sit Germany
Key Bearing Ina/Fag Germany
Slewing Bearing Schmersal Germany
High Pressure Airway (0.01Um) Precision Filter Walker UK
(1Um) Precision Filter Walker UK
Proportional Valve Lanny Germany
High Pressure Valve Unit Eugen Seitz Switzerland
Safety valve Goetze Germany
Dew-Point Instrument GE USA
High Pressure Airway Ionic Gas Control Meech UK

  • Bottle infeed

    Bottle infeed by combination of infeed starwheels.

    Equipped with bottle jam protection device.

  • Rinsing

    Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.

    Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.

    Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.

  • Transfer starwheel

    Made of stainless steel of superior quality.

    Equipped with bottle jam protection device.

  • Filler

    The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ±2mm.

    The filling valve material is SUS304

    The filling system has liquid level automatic control.

    Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck ,it start to fill.

    Bottle is conveying by the wheel in the filling part.

    The juice or other hot beverage can be backflow by return tank to control filling temperature.

  • Capper

    Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. our screw capping has following feature.

    1) Sunswell import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. the power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.

    2) In the screw capping part. it installed photoelectrical control , when it has no cap ,or the cap is bad, the machine will stop automatically.

  • Output bottle star wheel part

    Nylon wheel and conveyor belt cooperate output the bottle

  • Output bottle conveyor belt part

    Conveyor motor use frequency control of motor speed, which keep pace with the 3-1 machine. Prevent overturned bottle

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