Blow Fill Cap (Combiblock) adalah sistem mesin pengisian botol PET yang menggabungkan tiga fungsi dalam satu blok:
- Pembentukan botol dari preform PET melalui teknik stretch blow molding,
- Pengisian produk minuman secara otomatis, dan
- Penutupan tutup botol. Seluruh proses berlangsung dalam kondisi higienis tertutup tanpa konveyor eksternal.
Mesin Blow Fill Cap, atau dikenal sebagai Combiblock atau Blowing Filling Capping Machine, dirancang untuk memaksimalkan efisiensi lini produksi minuman dalam kemasan botol PET. Dibandingkan sistem konvensional yang memisahkan tiga proses tersebut dengan mesin dan konveyor berbeda, Combiblock mengerjakan semuanya dalam satu unit terintegrasi.
Mesin ini diproduksi oleh Sunswell Machinery Co., Ltd. — produsen mesin pengisian minuman berstandar ISO 9001, CE, dan SGS berbasis di Zhangjiagang, Jiangsu, Tiongkok — dan didistribusikan secara resmi di Indonesia oleh PT. Ditalia Cahaya Abadi.
Blow Fill Cap
- Small footprint, simple and efficient
- Entire operation by only ONE person
- Energy saving
- Different option packages for cost-efficient customization
- Friendly HMI with easy switch for multi-languages
- Valve with adjustable regulation of filling speed
- Central energy and media supply
- Uniform drive control system
- Uniform lubrication concept
- Uniform safety concept
Blow moulding module
- Ceramic reflectors of the heating unit individually adjustable to the preform length
- Improved air guidance for optimal performance
- Improved blowing unit
- Improved mould hanger
- Improved connection to the linear guide
- Protective guards for the electromagnetic stretching rod
- Air recycling up to 30%
- Measurement of the pressure dew point
- Sends warning messages when the limit value is exceeded
- Reduces the risks caused by condensation
- Hygiene and cleaning
- Hygienic design
- Ion air blower to avoid dust
Filling module
- Multi choices for precise filling of different products
- State-of-the-art hygienic design
- Infinitely variable filling speed
- Electronic controller integrated directly in the valve and product tank
- Complete draining possible
- Seal for protection against contamination
- Slanted plate with central drain
- Automatic lubrication
Optional Functions
- Clean room with HEPA
- Inspection of preforms
- Inspection of empty bottles
- Inspection of filled bottles
- Energy saving package
- Automatic foam cleaning for filling module
- Nitrogen injection
| Produck | Bottles Volume | Capacity range |
|---|---|---|
| Non-carbonated Water | 0.2-2L | 12,000-48,000BPH |
| 3-7L | 3,000-12,000BPH | |
| 7-16L | 2,000-6,000BPH | |
| Hotfill | 0.2-2L | 6,000-36,000BPH |
| Carbonated | 0.2-2L | 12,000-36,000BPH |
| Edible Oil | 0.2-2L | 12,000-36,000BPH |
| Daily Care | 0.2-2L | 12,000-36,000BPH |
Rotary Blow Molding Machine
- Preform enters the heating machine from the preform unscrambler.
- Heating furnace to heat the preform.
- Tie rod stretches the preform in the mold.
- Inject low-pressure air to complete the first molding.
- Inject high-pressure air to fully form.
- Bottle leaves from blow molding machine.
Equipment Structure
- Stand
- Rotary blow molder
- Rotary filler
- Rotary capper
- Bottle infeed and outfeed system
- Starwheels
- Control
Rotary Blow Molding
Heating Oven
Outer light box lamp
Heating oven cooling
Pneumatic cylinder stretching with air recycling
Drive, brake and synchronization system
Special mold frame system
