Cap Inspection – HEUFT FinalView II CAP
Detailed 360° closure inspection based on the HEUFT SPECTRUM II.
Multi fungsi, berkelanjutan, sangat presisi, dan mudah: HEUFT FinalView II CAP membawa pemeriksaan tutup botol secara langsung ke tingkat yang baru. Dengan demikian, modul tambahan yang ringkas dan mudah disambungkan ke inspektur wadah penuh HEUFT SPECTRUM II menjaga integritas dan kualitas produk akhir yang terisi secara berkelanjutan.
Presence check and colour logo inspection
Protecting quality and brand: reliable identification of unsealed or non-brand containers.
Hadir, bermerek benar, dan aman: HEUFT FinalView II CAP melakukan pemeriksaan menyeluruh pada tutup botol menggunakan teknologi optik inovatif. Jauh lebih dari sekadar memeriksa keberadaan: tidak hanya wadah minuman yang tidak disegel yang dapat diidentifikasi dengan andal, tetapi juga wadah dengan tutup botol tanpa merek. Kamera warna yang canggih dan sistem pemrosesan gambar waktu nyata yang mampu mempelajari perubahan warna, desain, huruf, dan logo tutup botol terlihat jelas untuk tujuan ini. Dengan cara ini, kualitas dan kemurnian mikroba isi botol terlindungi serta tampilan produk bermerek yang sudah jadi terkait dengan merek dan keunikan yang benar.
Closure position and roll on inspection
Showing the contour: reliable detection of canted closures and thread faults.
Lurus, kokoh, dan rapat: penutup wadah minuman harus terpasang dengan benar. Penutup sekrup yang bengkok, miring, cincin yang mudah rusak, atau cacat ulir tidak hanya mengancam fungsionalitas penutup tetapi juga kekencangannya dan dengan demikian integritas produk. HEUFT FinalView II CAP mengukur kontur setiap area penutup secara tepat dari berbagai perspektif dan membandingkan hasilnya dengan nilai referensi yang benar. Penutup yang miring, elemen pengaman yang diposisikan secara tidak tepat, tonjolan hidung, gabus anggur yang menonjol, dan banyak penyimpangan lainnya dapat dideteksi dengan akurat. Pemeriksaan roll on dan profil bahkan lebih teliti dan memeriksa keberadaan dan bentuk putaran ulir setiap penutup sekrup secara tepat. Oleh karena itu, botol yang tidak dapat dibuka dengan aman atau tidak tertutup rapat dapat segera diketahui.
All-around closure inspection in colour
Clearly identifying tiny safety defects: continuous inspection of the closure walls.
Menarik, utuh, dan aman: dinding penutup dan elemen pengaman harus bebas dari cacat. Itulah satu-satunya cara agar mereka dapat menjalankan tugasnya dan mencegah kebocoran dan kontaminasi produk secara efektif. Baik retakan, kerusakan, atau serpihan pada dinding penutup, cincin pengaman dan cincin pembawa yang rusak, kapsul yang tergores, atau botol anggur bersoda yang tidak diberi flensa dengan benar: unit deteksi yang ringkas mengidentifikasi semua jenis cacat menggunakan teknologi pencahayaan, kamera, dan pemrosesan gambar waktu nyata yang inovatif. Inspeksi warna menyeluruh beresolusi tinggi mencakup lebih dari 360° selama proses ini – area buta akhirnya menjadi masa lalu.
Angle of rotation detection with millimetre accuracy
Aligning correctly: precise inspection of the closure position.
Diterapkan dengan benar, disegel dengan andal, dan berorientasi tepat: tidak jarang semuanya tergantung pada kecocokan relatif penutup botol juga. Apakah pada sudut yang tepat dengan tanda yang sesuai pada cincin pembawa atau pada leher botol? Dengan kata lain: apakah benar-benar sejajar sebagaimana mestinya? HEUFT FinalView II CAP memeriksa ini menggunakan deteksi sudut rotasi khusus. Ia membandingkan hasil logo berwarna dan inspeksi dinding penutup satu sama lain. Dengan cara ini orientasi penutup yang benar dapat diperiksa dengan akurasi milimeter. Dengan demikian, baik logo maupun huruf tidak lagi terdistorsi. Semua penutup memang benar-benar sejajar sebagaimana mestinya.
Fault rejection
Preventing recalls: the reliable rejection of faulty containers.
Cepat, cermat, dan akurat: presisi tertinggi saat mendeteksi kesalahan hanya efektif jika produk yang dimaksud juga disingkirkan setelahnya. Sistem penolakan segmen tunggal dan multisegmen dari seri penolak HEUFT menangani hal ini dengan tepat dan cermat.
Product monitoring and self-tests
Playing it safe: exact product tracking and regular self-tests.
Selalu mengetahui lokasi terkini dari suatu produk tertentu: setiap produk dilacak secara tepat untuk tujuan ini. Ini memastikan tidak ada yang luput dari pemeriksaan.
Verifikasi penolakan terpadu memeriksa apakah setiap produk yang diidentifikasi sebagai cacat benar-benar telah disingkirkan. Program uji standar menjamin pemeriksaan berkala terhadap kinerja deteksi. Pendokumentasian berkelanjutan berbasis jaringan dan pengarsipan hasil jangka panjang.
HEUFT SPECTRUM II
Simply automating: universal device platform for maximum performance.
Highly automated, universal and powerful: the HEUFT SPECTRUM II ensures optimum detection and operational reliability during an in-line quality assurance for the sustainable safeguarding of product quality and line efficiency.
The cross-system control unit with multiprocessing capability for different modules, systems and applications convinces due to its exceptional degree of automation. Brand and format changes can be carried out without manual intervention. The unique human machine interface of the universal device platform is self-explanatory. Human resources are effectively saved in this way. In-house developed hardware and software of the latest generation and a future-proof network connection achieve highest computing power and data transmission in real time. The result: maximum precision during purposeful product tracking, inspection and rejection.
HEUFT reflexx A.I.
Simply detecting more: real-time image processing with artificial intelligence.
The AI discipline of machine learning for targeted object classification has been mastered by our self-developed image processing since 2010! And since then it has learned a lot: intelligent filters distinguish drops of water on the container from air bubbles in the glass and even make it possible to identify tiny defects which are hidden behind ACLs or embossings. HEUFT reflexx A.I. now also uses deep learning!
Appropriately trained neural networks are used for example to denoise X-ray images or to find dangerous foreign objects in structured products and to reliably distinguish them from good objects which are extremely similar in their shape, size and density. With true artificial intelligence, the hardware and software from our own development and production again increases detection reliability – and minimises the false rejection rate. The smart image processing can be directly integrated into the HEUFT reflexx A.I. camera which was developed in-house and which processes and evaluates its own images directly in real time and raises the adaptive image analysis to a top level.
HEUFT NaVi
Simply knowing what to do: self-explanatory audiovisual user guidance.
Intuitive, individual and audiovisual: previous knowledge is not required in order to operate the HEUFT SPECTRUM II systems reliably. The HEUFT NaVi user guidance is self-explanatory and supports the respective user step by step.
An RFID login with user-related access rights provides an overview and makes the respective user’s work simply easy: he only sees what he really needs to on the clearly arranged touchscreen user interface with a flat menu structure, integrated tutorials and precise auxiliary tools in order to fulfil his specific tasks optimally. He is supported by a virtual assistant in the course of this. She speaks to him and clearly explains what has to be done when and where. Purposeful and focussed on the essentials – the audiovisual HEUFT NaVi user guidance makes the reliable operation of HEUFT systems simply easy!
HEUFT checkPoints
Simply seeing where what has to be done: trouble-free localisation.
Clear, direct and purposeful: the user can cope immediately on the rare occasions when manual intervention is needed. Because eye-catching HEUFT checkPoints make it clear at a glance exactly when it is necessary to take matters in hand in addition to the audiovisual information which the HEUFT NaVi provides.
The orange tags not only flash on the touchscreen but also at the respective component if the worst comes to the worst. The problem is located without a long search. This saves time and human resources, shortens standstills and therefore increases productivity.
Network technologies
Networking everything: online connection for increased efficiency and quality.
Information transmission in real time, production data acquisition, line analysis and remote maintenance: networking is the answer!
HEUFT systems have future-proof network interfaces (Gigabit Ethernet and TCP / IP) for an online connection via the Internet and the database interface (SQL / DDE) for top line efficiency and an optimum quality management with considerably faster and easier workflows. Therefore production data, shift records, productivity faults and HACCP limit value analyses are available network-wide. The result: early identification of quality and efficiency problems. The firewall protected direct connection to the HEUFT TeleService makes competent remote maintenance possible all around the clock.
HEUFT CleanDesign
Cleaning quite simply: hygiene-optimised construction.
Accessible, clean and safe: its HEUFT CleanDesign predestines the system for use in hygienically sensitive areas.
Sloping surfaces facilitate cleaning and prevent the accumulation of stubborn dirt. Special channels and openings allow the liquids required for cleaning purposes to be drained off completely. Consequently dangerous germs and bacteria have no contact surface whatsoever. Specially constructed casings and doors create optimum accessibility. The electronics are totally encapsulated. Sensitive areas such as the inspection units are dust-proof and protected against contact as well as water jets.
HEUFT rejector
Removing faulty products: the right rejector for all cases.
For example, the compact single-segment HEUFT flip and HEUFT mono systems as well as the multi-segment HEUFT DELTA-K and HEUFT DELTA-FW rejectors are ideally suited for the reliable rejection of faulty full containers.
- effective brand and product protection due to maximum closure safety
- extremely space-saving, easy to integrate add-on module for fill management systems and full container inspectors such as the HEUFT SPECTRUM II VX and the HEUFT squeezer II QS
- a cleverly devised combination of different optical high performance technologies for utmost precision during the completely continuous all-around inspection of each individual closure at up to 100,000 containers per hour
- twice as many colour cameras and six times higher resolution than previous HEUFT solutions for inspecting closures
- increase in the maximum diameter of closures which can be completely inspected by a factor of 1.5
- increase in the possible height difference between the smallest and the largest full bottle which can be reliably inspected to 30 centimetres
- highly automated HEUFT SPECTRUM II system with brand and format changes at the touch of a button