Cans Filling Machine
Mesin ini digunakan untuk mengisi dan menutup kemasan kaleng, baik untuk air minum dalam kemasan berkarbonasi, juice, susu, minuman fungsional, dll. Dilengkapi dengan tehnologi terkini yang canggih dan efisien, pengisian yang stabil dengan kecepatan tinggi, akurat dan tingkat penutupan (seaming) yang sempurna, akurat dan tingkat kegagalan yang rendah. Cans Filling Machine ini adalah solusi terbaik untuk industri minuman.
Mesin Cans Filling ini sangat cocok dikombinasikan dengan mesin kemasan lain seperti mesin pengisian Botol PET.
Cans Filling Machine
It is suitable for filling and seaming non-carbonated liquid such as water, juice, functional beverage, etc. It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed, liquid level control, seaming reliably, frequency conversion timing, less material loss. It is the preferred equipment for beverage plants.
Features :
1.Can Infeed
Cans divide into fixed intervals through screw to can infeed dial wheel, then enter into filling machine. After filling, cans are transported to the capping machine through the tank device. By two curling, capping is completed. Cans are sent into the can outfeed dial wheel and transmitted to can outfeed belt, then sent to the next process (or equipment).
2.Filler
Volumetric non-contact filling
Filling machine components mainly consist of filling cylinder, turntable, filling valve, lifting devices, upper and lower distributor, star wheel device, screw transmission device and main liquid pipe, etc.
Filling valve mainly consists of valve seat, spool, valve sleeve, middle sleeve, spring and air pipe, etc. The interior streamlined design ensures that there is no sanitary corner; built-in mechanical, stable and reliable performance, low maintenance costs.
3.Seamer
Can sealing machine mainly consists of the upper part of the machine, the lower part of the machine, under the cover device, motor drive, hydraulic system and other components.
This model type of sealing machine with a filling machine drive, The cans coming out from the can outfeed dial wheel of the filling machine are infed in a free order at the beginning and through a period of chain acceleration to make the tank reach the correct pitch feed tank side belts, in order to prevent the overflow of the liquid in the tank, the tank must have a certain range of adjustment for the delivery of the dial on the side belt of the tank. When each can passes through the canister to detect the proximity switch, the proximity switch is actuated. At this time, the cylinder (makes the lid cutter on the lid retract, a can lid is removed from the lid stack, and is carried by the lid transfer turret under the capping head, before the cap can reach the capping device together with the cap, the cap can be accurately positioned through the cap transfer and the sealing star wheel swivel, and then when the cap arrives, the cap supporting platform accurately lifts the can to the cap’s position.
At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping.
The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.
Hydraulic system of can sealing machine
Hydraulic system of can sealing machine mainly realize the lifting of the rack of can sealing machine. The hydraulic includes manual hydraulic pump, reversing valve and two working oil cylinders.
Manual hydraulic pump is the power source, when operating, the manual force acts on the pressure rod to drive the plunger to reciprocate, and generates the pressure of the oil. The pressure oil enters two working oil cylinder at the same time through the reversing valve. When asked the rack to lift, the pressure oil enters the bottom of working cylinders through the reversing valve, to promote the piston of cylinder move upward, the rack also slowly rises to reach the required height, if the direction of the reversing valve is changed, the rack will fall automatically.
4.Can Outfeed
Nylon wheel and conveyor belt cooperate output cans. Conveyor motor uses frequency control of motor speed, which keeps pace with the 2-1 machine.
Cans Filling
Cans Filling Machine
- Struktur Cans Filling tertutup rapat dengan baik, ringkas, mudah, dan dioperasikan dengan baik;
- Desain tangki siklus dengan pemolesan presisi di bagian dalam;
- Katup pengisian presisi tinggi dan laju aliran tinggi untuk memenuhi persyaratan produksi
- Struktur rol yang dirancang khusus yang mudah disesuaikan, dikunci, dan memastikan fungsi penyegelan;
- Panel pengoperasian yang ramah dan nyaman dengan kemampuan ekspansi tinggi.
- Katup pengisian mengadopsi katup mekanisme presisi tinggi, pengisian kecepatan cepat, level cairan presisi tinggi.
- Tanki pengisian mengadopsi tong penyegel yang dirancang dari bahan SUS304, untuk mencapai pengisian tekanan konstan.
- Laju aliran katup pengisian>125ml/dtk.
- Transmisi utama mengadopsi rakitan transmisi tipe terbuka sabuk bergigi dan kotak roda gigi, efisiensi tinggi, kebisingan rendah.
- Penggerak utama mengadopsi perubahan kecepatan tanpa langkah untuk konversi frekuensi, seluruh mesin mengadopsi kontrol PLC; mesin penutup dan mesin pengisian mengadopsi sambungan kopling, untuk memastikan sinkronisasi dua mesin.
- Dengan pengisian dengan kaleng, tidak ada pengisian tanpa kaleng.
- Cara pengisiannya adalah pengisian dengan tekanan konstan, dengan kecepatan pengisian cepat dan tindakan yang stabil.
- Troli jahitan mengadopsi pendinginan baja paduan dengan kekerasan tinggi (HRC>62), kurva penutupan mengadopsi pemesinan presisi penggiling proyeksi, untuk memastikan kualitas penutupan.
- Dengan penutupan dengan kaleng, tanpa penutupan tanpa sistem kontrol kaleng, untuk memastikan mesin berjalan normal.
- Dengan fungsi pembilasan otomatis CIP.
- Dengan sistem pelumasan terpusat.
The electronic components like PLC and transducer are from Siemens, Schneider, Mitsubishi, Omron, etc., the pneumatic devices are also from international famous brands.
Equipment structure :
- Rack
- Rotary filler
- Rotary seamer
- Aluminum can infeed and outfeed system