Hot Filling Machine
Salah satu inovasi modern yang banyak digunakan adalah sistem Monoblock Rinser Filler Capper, yang mengintegrasikan tiga fungsi utama dalam satu mesin: pembilasan (rinsing), pengisian (filling), dan penutupan botol (capping).
Teknologi Hot Filling Machine ini dirancang khusus untuk produk minuman non-karbonasi, seperti minuman energi, jus, dan teh, dengan sistem pengisian panas 85~92°C, dengan tujuan untuk sterilisasi botol dan tutup pada saat proses pengisian (in-container sterilization). Sistem pengisian dirancang dengan presisi tinggi serta menjaga kualitas produk tetap optimal dan penyerapan teknologi canggih Eropa. Hot Filling Machine merupakan salah satu solusi dalam proses pengemasan minuman, dengan investasi yang lebih terjangkau dan proses produksi yang sederhana.
Hot Filling Machine
- Application : Juice, tea, energy drinks, milk, laban, yogurt, vitamin drinks, functional beverage
- Suitable for Cylindrical and square PET containers
- Filling system : Gravity hotfill
- Hygienic standard : Hotfill, ultra-clean, aseptic
- Filling speed : 3,000 – 36,000BPH (500ml)
| System | Name | Brand | Origin |
|---|---|---|---|
| Transmission | Gear Motor | Sew | Germany |
| Servo Motor | Lenze | Germany | |
| Air Compressed Brake | Steki | Taiwan, China | |
| Torque Limiter | Steki | Germany | |
| Timing Belt (Seamless) | Rw | Italy | |
| Air Compressed Brake | Sit | Germany | |
| Key Bearing | Ina/Fag | Germany | |
| Slewing Bearing | Schmersal | Germany | |
| High Pressure Airway | (0.01Um) Precision Filter | Walker | UK |
| (1Um) Precision Filter | Walker | UK | |
| Proportional Valve | Lanny | Germany | |
| High Pressure Valve Unit | Eugen Seitz | Switzerland | |
| Safety valve | Goetze | Germany | |
| Dew-Point Instrument | GE | USA | |
| High Pressure Airway | Ionic Gas Control | Meech | UK |
Rinsing
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° angle ensures to wash all side of the bottle, and can save the water.
Transfer starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
Filler
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ±2mm.
The filling valve material is SUS304
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck ,it start to fill.
Bottle is conveying by the wheel in the filling part.
The juice or other hot beverage can be backflow by return tank to control filling temperature.
Capper
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. our screw capping has following feature.
1) Sunswell import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. the power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
2) In the screw capping part. it installed photoelectrical control , when it has no cap ,or the cap is bad, the machine will stop automatically.
Output bottle star wheel part
Nylon wheel and conveyor belt cooperate output the bottle
Output bottle conveyor belt part
Conveyor motor use frequency control of motor speed, which keep pace with the 3-1 machine. Prevent overturned bottle
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