Mesin Inspeksi Label – HEUFT FinalView II LBL
Mesin yang optimal: Inspeksi pelabelan 360° berdasarkan HEUFT SPECTRUM II.
Sistem yang terus menerus, sangat presisi, dan sederhana : HEUFT FinalView II LBL menangkap tampilan menyeluruh dari permukaan wadah minuman yang sudah terisi untuk mendeteksi kesalahan pelabelan dan penandaan sekecil apa pun. Modul tambahan yang sangat ringkas dari generasi baru, yang dapat dengan mudah dihubungkan ke mesin inspeksi HEUFT SPECTRUM II yang otomatis, dengan demikian memastikan bahwa hanya produk akhir yang baik, tanpa cacat, dan label yang benar yang sampai ke konsumen.
Pemeriksaan keberadaan, posisi, dan kesesuaian.
Menjaga nilai pengenalan: memeriksa kualitas pelabelan.
Keberadaan label dan diposisikan yang benar, dan lurus: Label membawa informasi penting dan elemen dekoratif yang ditargetkan terkait nilai pengenalan merek dagang dan merek Point of Sales (POS) dan karenanya tidak boleh hilang dari botol. Lebih jauh, label juga harus diaplikasikan tepat di tempat yang seharusnya – tidak miring atau terlipat, tetapi tepat dan lurus. Hanya dengan begitu, tampilan produk akhir menjadi menarik dan inilah yang mendorong konsumen untuk membelinya. Mesin Inspeksi Label HEUFT FinalView II LBL memastikan bahwa wadah minuman berbentuk silinder yang satu atau lebih labelnya hilang dapat dideteksi dan ditolak dengan andal seperti wadah dengan label yang salah posisi atau terlipat.
Empat kamera berkinerja tinggi yang tertutup dengan aman pada dua tingkat yang dikombinasikan dengan pencahayaan LED adaptif dan sistem pemrosesan gambar real-time HEUFT reflexx A.I menghasilkan tampilan panorama 360° dari setiap wadah untuk tujuan ini. Ruang kosong yang tidak diberi label terlihat dengan jelas, seperti pada dinding botol depan atau belakang dan leher botol yang posisinya salah atau tidak sesuai.
Pemeriksaan label dengan rinci.
Menemukan kesalahan pelabelan: pemeriksaan tampilan secara terus-menerus.
Merek yang benar, mudah dibaca dan sempurna: Tampilan wadah yang sempurna di POS lebih penting. Label harus sesuai dengan isinya dan tidak memiliki lipatan, cacat, goresan, atau kotoran agar produk dapat terjual dengan sendirinya. Yang sama pentingnya: gambar dan desain cetak yang sempurna. Kriteria kualitas ini juga diperiksa oleh optik berkinerja tinggi yang tertutup dengan aman dari HEUFT FinalView II LBL langsung pada konveyor yang sedang berjalan.
Pencahayaan LED adaptif yang dapat dikontrol secara tepat memastikan bahwa baik bayangan maupun pantulan tidak memengaruhi akurasi deteksi. Label dengan warna yang menyimpang atau tidak sesuai dengan merek masing-masing diidentifikasi sama jelasnya dengan label dengan lipatan, sobekan, cacat, elemen desain yang hilang, atau gambar cetak yang buruk. Sistem ini juga dapat membedakan dengan andal antara label yang hanya menyimpang karena karakteristik. Teknologi AI HEUFT reflexx memungkinkan pengajaran yang spesifik: karakteristik yang tidak kritis, seperti sedikit pergeseran cetakan, dapat diajarkan sebagai objek yang baik sehingga tidak lagi menyebabkan penolakan.
Deteksi tutup
Memastikan kekencangan dan afiliasi merek: pemeriksaan keberadaan tutup dan pemeriksaan logo berwarna.
Merek yang benar dan aman: HEUFT FinalView II LBL juga dapat memeriksa tutup selain label dengan teknologi kamera berwarna dari atas ke bawah. Teknologi ini mengidentifikasi wadah penuh yang tidak tertutup rapat sama andalnya dengan wadah yang bukan merek yang benar. Warna tutup yang benar serta keberadaan, keselarasan, integritas, dan referensi terkait konten dari logonya dalam kaitannya dengan produk yang dikandungnya diperiksa secara tepat dari atas. Botol yang tidak tertutup rapat dideteksi dan ditolak sama andalnya dengan wadah penuh dengan tutup berwarna berbeda yang bukan merek. Ini melindungi integritas minuman di dalamnya serta fitur-fiturnya yang khas.
HEUFT SPECTRUM II
Simply automating: universal device platform for maximum performance.
Highly automated, universal and powerful: the HEUFT SPECTRUM II ensures optimum detection and operational reliability during an in-line quality assurance for the sustainable safeguarding of product quality and line efficiency.
The cross-system control unit with multiprocessing capability for different modules, systems and applications convinces due to its exceptional degree of automation. Brand and format changes can be carried out without manual intervention. The unique human machine interface of the universal device platform is self-explanatory. Human resources are effectively saved in this way. In-house developed hardware and software of the latest generation and a future-proof network connection achieve highest computing power and data transmission in real time. The result: maximum precision during purposeful product tracking, inspection and rejection.
HEUFT reflexx A.I.
Simply detecting more: real-time image processing with artificial intelligence.
The AI discipline of machine learning for targeted object classification has been mastered by our self-developed image processing since 2010! And since then it has learned a lot: intelligent filters distinguish drops of water on the container from air bubbles in the glass and even make it possible to identify tiny defects which are hidden behind ACLs or embossings. HEUFT reflexx A.I. now also uses deep learning!
Appropriately trained neural networks are used for example to denoise X-ray images or to find dangerous foreign objects in structured products and to reliably distinguish them from good objects which are extremely similar in their shape, size and density. With true artificial intelligence, the hardware and software from our own development and production again increases detection reliability – and minimises the false rejection rate. The smart image processing can be directly integrated into the HEUFT reflexx A.I. camera which was developed in-house and which processes and evaluates its own images directly in real time and raises the adaptive image analysis to a top level.
HEUFT NaVi
Simply knowing what to do: self-explanatory audiovisual user guidance.
Intuitive, individual and audiovisual: previous knowledge is not required in order to operate the HEUFT SPECTRUM II systems reliably. The HEUFT NaVi user guidance is self-explanatory and supports the respective user step by step.
An RFID login with user-related access rights provides an overview and makes the respective user’s work simply easy: he only sees what he really needs to on the clearly arranged touchscreen user interface with a flat menu structure, integrated tutorials and precise auxiliary tools in order to fulfil his specific tasks optimally. He is supported by a virtual assistant in the course of this. She speaks to him and clearly explains what has to be done when and where. Purposeful and focussed on the essentials – the audiovisual HEUFT NaVi user guidance makes the reliable operation of HEUFT systems simply easy!
HEUFT checkPoints
Simply seeing where what has to be done: trouble-free localisation.
Clear, direct and purposeful: the user can cope immediately on the rare occasions when manual intervention is needed. Because eye-catching HEUFT checkPoints make it clear at a glance exactly when it is necessary to take matters in hand in addition to the audiovisual information which the HEUFT NaVi provides.
The orange tags not only flash on the touchscreen but also at the respective component if the worst comes to the worst. The problem is located without a long search. This saves time and human resources, shortens standstills and therefore increases productivity.
Network technologies
Networking everything: online connection for increased efficiency and quality.
Information transmission in real time, production data acquisition, line analysis and remote maintenance: networking is the answer!
HEUFT systems have future-proof network interfaces (Gigabit Ethernet and TCP / IP) for an online connection via the Internet and the database interface (SQL / DDE) for top line efficiency and an optimum quality management with considerably faster and easier workflows. Therefore production data, shift records, productivity faults and HACCP limit value analyses are available network-wide. The result: early identification of quality and efficiency problems. The firewall protected direct connection to the HEUFT TeleService makes competent remote maintenance possible all around the clock.
HEUFT CleanDesign
Cleaning quite simply: hygiene-optimised construction.
Accessible, clean and safe: its HEUFT CleanDesign predestines the system for use in hygienically sensitive areas.
Sloping surfaces facilitate cleaning and prevent the accumulation of stubborn dirt. Special channels and openings allow the liquids required for cleaning purposes to be drained off completely. Consequently dangerous germs and bacteria have no contact surface whatsoever. Specially constructed casings and doors create optimum accessibility. The electronics are totally encapsulated. Sensitive areas such as the inspection units are dust-proof and protected against contact as well as water jets.
HEUFT rejector
Removing faulty products: the right rejector for all cases.
For example, the compact single-segment HEUFT flip and HEUFT mono systems as well as the multi-segment HEUFT DELTA-K and HEUFT DELTA-FW rejectors are ideally suited for the reliable rejection of faulty full containers.
Label Inspection Machine
- continuous label inspection for full informational value and an attractive appearance at the point of sale
- optimum trademark protection and clear brand identification
- extremely space-saving, easy to integrate add-on module for full container inspectors and fill management systems of the new generation such as the HEUFT SPECTRUM II VX
- fully covering all-around inspection and real-time image processing system with learning ability for a superior detection reliability
highly automated, network-compatible HEUFT SPECTRUM II platform for simple brand changes with no manual effort and simply more performance during a precise container tracking, inspection and rejection
audiovisual HEUFT NaVi user guidance with comprehensive step-by-step assistance for an error-free, tamper-proof operation
performance range – up to 78,000 bottles per hour
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