Aseptic Filling Machine

Filling Machine – Ditalia Cahaya Abadi | Beverages Processing – Filling technology | Inspection Machine | Packaging MachineryAAseptic Filling Machine

Main features

1. The bottle entrance is equipped with the air draft and air curtain, which is insulated from the exterior air to prevent the irritation air out releasing and exterior air polluting.
2. Each rotating part adopts the liquid tank seal structure, which prevent the sterilizing gas corrosion to the bearing and driving parts.
3. It adopts the centralized lubrication system, which can set the frequency, time and lubricating volume and etc on the touch screen.
4. The driving system adopts the Germany Sew motor, which uses the way of combination with the cardan shaft, reducer and gear.
5. Aseptic water rinser uses the electronic control way and the rinsing branch uses the Germany GEMU pneumatic membrane valve. It’s controlled by the PLC, which control the start and shut of the rinsing valves.
6. It adopts the interval spraying technology to glass bottle: spray it for a few seconds and then empty the sterilizing liquid and spray it once again, which ensure the completely rinsing.
7. The rinsing pneumatic diaphragm valve and electric control system is equipped on the outside of aseptic isolation area, which is convenient for the observation and maintenance and saves the aseptic area as well.
8. The filler uses the noncontact filling way which can avoid the secondary contamination; the filling valves uses Endress + Hauser pneumatic diaphrame valve with the high accuracy electromagnetic meter to realize the start and shut.
9. The electromagnetic meter and pneumatic membrane valve and electric control system is equipped on the outside of the aseptic isolation area, which is convenient for observation and maintenance and saves the aseptic area as well.
10. The filling valve mouth adopts our company patent sub critical flow device which avoids the foaming and out flowing.
11. It’s equipped with the CIP cleaning cups, which controlled by the PLC automatically.
12. Rotating joint seal parts uses USA Busak+Shamban product and the seal effect is stable with low malfunction. Between the aseptic air passage and aseptic material passage, it adopts the flowing aseptic water or clean steam protection, which prevent the cross contamination.
13. The capper running parts uses the ceramic bearing and no lubrication style, which can be cleaned and sterilized also.
14. It uses the multi star wheel bottle out way, which can avoid the bottle out conveyor submerging the filler interior .It is equipped with the high efficiency isolation curtain device, which can separate the air from each side and prevent the irritation air out releasing and exterior air polluting.
15. The bottle our conveyor uses the one line spraying sterilization.
16. The table drainage pipe is equipped with the grid and liquid tank seal device, which avoid the invasion from the drainage pipe and exterior air to the aseptic area.
17. The main machine working condition is equipped with the aseptic isolation system, aseptic gloves, aseptic product transmission device, and imported foam cleaning system and sterilizing spraying fumigation system.
18. The main electrical cabinet is made by the stainless steel 304.
19. It uses the touch screen operation; the production speeds, shift capacity, malfunction category, malfunction point are displayed on the screen. The flow meter parameters and calibration can be done on the touch screen, which is convenient.
20. The main electrical components (inverter, PLC, touch screen, photoelectrical switch, relay) adopt the famous company product such as MITSUBISHI, PROFACE, SIEMENS.
21. The pneumatic component uses the Germany FESTO product.